How to Cut Stainless Steel Wire Rope

How to Cut Stainless Steel Wire Rope

Step 1: Precisely gauge the wire rope

As the age-old saying suggests, it's always wise to "measure twice and cut once." An inaccurately measured wire rope can render it unusable, so it's crucial to perform a double check before using your cutting tools. Take your time, unspool the wire rope, and, after meticulously determining the required length, employ a dark felt-tip pen to mark precisely where the cut should be made.

Step 2: Equip yourself with the appropriate tools

Cutting wire rope with the wrong tool not only proves challenging but also yields subpar results. Therefore, it's essential to assess the wire's thickness and opt for a suitable cutting instrument. 

Step 3: Ready yourself and your workspace

Before attempting to cut steel wire rope, it's imperative to prepare both yourself and your work area. Start by ensuring adequate lighting, possibly using an adjustable lamp to illuminate the wire for improved visibility. Consider donning safety gloves to enhance your grip and prevent potential injuries. Setting up a vice to secure the wire in place could also be beneficial.

Step 4: Cut the wire rope with precision and consistency

Now, it's time to commence the cutting process. Carefully insert the steel rope into the cutting tool, ensuring alignment with the previously marked spot, and apply a consistent and controlled amount of pressure. This technique guarantees a clean and professional cut, especially when using the appropriate cutters.

Step 5: Finalize the details

After successfully cutting your measured length of wire rope, a few finishing touches can enhance both its appearance and functionality. While not mandatory, they can make a significant difference. For instance, at Ropes Direct, we offer one-hand crimping tongs and a diverse selection of aluminum ferrules. These items can effectively create a natural stop on the wire, substantially reducing the likelihood of loose strands in the future.